HondaJet production nears

GREENSBORO — The recently completed production plant at Honda Aircraft Co. sits empty except for several yellow holding carts and some blue work desks.

Before long, this 6-acre-plus building — one part of a $100 million investment — will teem with activity as several hundred workers begin building the company’s $4.5 million HondaJet.

Honda officials said the company should begin delivering the light business jets in the later half of next year, right after it secures Federal Aviation Administration certification.

“Mass production will start early next year,” Michimasa Fujino, Honda Aircraft’s president and chief executive officer, said after a tour of the company’s operation at Piedmont Triad International Airport. “It’s difficult to define when.”

It will require another 250 to 300 employees, boosting the company’s workforce on Ballinger Road to nearly 1,000.

“It changes every day,” Fujino said of the employment level, which now totals 650.

Still, they perfectly match the high-tech manufacturing jobs that local economic development officials want to attract to the area as it moves from more traditional manufacturing associated with textiles, tobacco and furniture.

“This is exactly the outcome we hoped for when we landed the Honda project here,” said Dan Lynch, president of the Greensboro Economic Development Alliance. “The project continues to grow. These are the types of jobs we have been talking about creating.”

After Tuesday’s tour, Fujino hinted that the company would not stop with HondaJet but refused to say what might follow or when.

“It’s too early to tell,” the 50-year-old engineer said. “Honda cannot sustain business by one model. Aerospace has to grow.”

That’s clear from a rare, behind-the-scenes look at Honda Aircraft.

On Tuesday, the company invited more than 40 business and aviation reporters from the U.S., Europe and Mexico to see the state-of-the art business.

“Generally speaking,” Fujino said, “Honda does not show its facilities.”

Visitors toured the company’s delivery room, where customers from around the world will pick up their jets; various testing areas; the design studio; and the telemetry room, where engineers follow the plane’s test flights.

In late December, they monitored the maiden flight of the first production-quality HondaJet.
The company made a production of the event, bringing in film crews in a chase plane and a helicopter to record the flight. Company employees stood in the cold to watch it all and cheer the pilots as they returned from the successful flight.

“It was right before Christmas,” said Stephen Keeney, the company’s senior manager of corporate affairs. “It was the best Christmas present any of us could have had.”
The flight proved that Honda could design, build and prepare a jet for FAA testing.

Tuesday’s visitors saw a video of the event, which Fujino called “a big milestone.”

The day’s activities gave officials a chance to use the airplane for show-and-tell.

Al Lawless, chief flight test engineer, talked about how easily the plane could hit 420 knots.

“We had a little extra,” Lawless said of the speed test. “Our airplane is a rocket.”

Warren Gould, chief test pilot and manager of flight operations, talked about how well the jet handled.

“We really believe the airplane is going to be a pilot favorite,” Gould said. “We have a lot of the best parts of a lot of airplanes.”

By the time the tour reached Jim Hranica, an official in the production building, he didn’t have much to show.

“We don’t have too much going on right now,” Hranica said. “We’re getting this area set up for production.”

Source;
http://www.news-record.com/content/2011/07/12/article/hondajet_production_nears

HondaJet Flies at 489 MPH

It's been not such a long while since Japanese manufacturer Honda presented its newest attempt the take over the corporate skies above, and the Japanese announced today that they have already completed the speed tests of Honda's newest creation. After being cleared for flight for the first time by the FAA last December, the model was put through all its paces this week, the most important of which being the speed. According to the data supplied by Honda, the jet managed to top at a speed of 489 mph, with the number being achieved at 30,000 ft above sea level. "We are extremely pleased with the strong performance of the FAA-conforming HondaJet early in the flight test program," said Michimasa Fujino, Honda Aircraft CEO. "Our flight tests indicate the aircraft is handling and performing as expected, with excellent control harmony and stability.” The exact details of the soon to be new jet in the sky are still kept under wraps but, as it usually happens in this segment of the aviation industry, is not necessarily the power that counts the most, but comfort. And by the looks of it, Honda cut no corners there. “The HondaJet's unique over-the-wing engine mount configuration and natural laminar-flow leading edge and fuselage nose designs significantly reduce drag and greatly contribute to such outstanding performance. In addition, the HondaJet's HF120 engines are exhibiting carefree handling of thrust and are supporting top-level performance and efficiency," added Fujino. The model will enter the market in 2012. Until then, Honda is increasing the efforts to bring the Greensboro production facility in shape to accommodate the new model. Source; http://www.autoevolution.com/news/hondajet-flies-at-489-mph-33498.html

HondaJet Program Update Released at 2010 NBAA

- Ground function testing underway on first conforming flight test aircraft
- Static stress testing in progress on second conforming aircraft
- Third conforming flight test aircraft in production
- Production cockpit and cabin released

Honda Aircraft Company, Inc., today released at the annual National Business Aviation Association (NBAA) convention an update to its HondaJet advanced light jet program, including the announcement of ground testing underway on its first conforming flight test aircraft and static structural stress testing in progress on its second conforming aircraft. Also announced was the commencement of assembly of its third conforming flight test aircraft.

With the installation of electrical, hydraulic, mechanical and environmental control systems, the first conforming flight test aircraft has entered the ground testing stage in preparation for first flight. Systems tests already completed on the conforming aircraft include, among others: oxygen, fuel tank and vapor cycle systems tests; landing gear deployment tests; steering and brake tests; flight control tests; power distribution tests; core navigation functions (VOR/ILS/GPS) tests; primary air data and attitude/heading sensor tests; and integrated avionic system functional tests. Additional tests completed at supplier facilities include: DC motor pump extreme environmental condition tests; hydraulic and electrical component tests; landing gear actuator vibration tests; landing gear drop tests; and crew and cabin seat crash tests.

Exterior treatment of the first conforming flight test aircraft also is complete with the application of a new HondaJet paint scheme. Featuring a metallic silver-over-white profile combined with a distinctive sweeping fuselage stripe in dark metallic gray, the aircraft sports a bisecting white and dark metallic gray combination stripe extending from its nose over the upper fuselage, further enhancing the HondaJet's unique image of dynamic performance.

Assembly of the second conforming aircraft - to be used for static structural stress testing - was completed in July. Following control surfaces FAA testing, including rudder and elevator tests, static structural stress tests of the entire aircraft have commenced and included: 100% limit-load wing tests; 100% limit-load horizontal stabilizer tests; wing stiffness tests; landing gear load tests; pylon stiffness tests; and fuselage pressure tests. Static structural stress testing has been undertaken at Honda Aircraft Company's R&D facility on its Greensboro, North Carolina, campus.

"In addition to the more than 500 flight hours we have accumulated on the proof of concept HondaJet, the successful completion of this robust range of static structural stress tests on the conforming aircraft significantly reinforces the advantages of the HondaJet's advanced design," said Michimasa Fujino, Honda Aircraft Company's President and CEO.

All static structural stress tests are conducted utilizing Honda's advanced structural test system. The system incorporates 61 hydraulic actuators and a 2,600-channel data acquisition system within a structural test fixture designed exclusively for HondaJet testing. The entire aircraft can be tested simultaneously to prove static and fatigue strength under various flight- and ground-load conditions. Testing will continue on static test aircraft as the HondaJet program moves through the certification process. The fourth conforming aircraft will be used for fatigue testing scheduled for 2012.

Honda is now focused on assembly of the third conforming aircraft to be used for flight testing of mechanical systems. The fuselage and empennage for this aircraft have been completed, while the wing assembly nears completion. Final assembly of this aircraft is scheduled to begin soon at Honda's R&D facility on its Greensboro campus.

Testing of aircraft systems on conforming flight test aircraft are supported through the implementation of Honda's industry-leading Advanced Systems Integration Test Facility (ASITF). Honda's ASITF confirms before first flight the integration of the aircraft's electrical, avionics, mechanical and flight control systems, including stall warning protection systems (SWPS) and rudder bias systems (RBS). The HondaJet ASITF incorporates a fully representative primary flight control system with a high-fidelity control-loading system.

The HondaJet ASITF also incorporates actual aircraft systems hardware and software, installed in a spatially-representative manner and interconnected with actual aircraft electrical harnesses. Additional simulation capabilities have been integrated to provide real-time simulation of navigation RF data, including GPS.

"Honda's Advanced Systems Integration Test Facility is a powerful tool that will support the most efficient development and certification process possible for the HondaJet. By effectively identifying any developmental issues at the earliest possible stages of the process, our ASITF system will support an accelerated program momentum and, ultimately, help us create the best possible aircraft," said Fujino.

At this year's NBAA, Honda released HondaJet production cockpit and cabin designs featuring production parts, reflecting the quality of materials, colors and finishes to be available in delivery aircraft. The HondaJet's cockpit design has been updated to reflect the maturity of Honda's human factors engineering efforts and flight test evaluations.

Concurrent with the ongoing assembly of flight test aircraft, construction of the HondaJet production facility on the company's Greensboro campus is quickly nearing completion. The 250,000 ft2 production facility is now in the final phase of construction, with interior build-out well underway. The facility is scheduled for completion in early 2011, at which time pre-production preparations and training of production staff will begin. Upon completion, the production facility's two state-of-the-art painting facilities will be utilized to support finishing of additional conforming aircraft, thereby supplementing the painting capacity of Honda's R&D facility on campus. In addition, the HondaJet production facility will incorporate Flight Safety International Level-D, full-motion flight simulators for training of all HondaJet pilots and crew.

Also at this year's NBAA, Honda will conduct demonstrations of its advanced humanoid robot ASIMO to showcase the company's commitment to enhancing and expanding human mobility for the benefit of society. In addition to the design and development of automobiles, motorcycles and power equipment products, Honda's innovative research and development efforts during the past decade have yielded such diverse outcomes as humanoid robotics, walking assist devices, HondaJet, fuel cell electric vehicle technology, thin film solar cells, increased rice crop yields and functional nano-materials.

Based on its belief in the value of technology to address the needs of society, Honda's mission is to develop products that anticipate and satisfy the evolving needs of its customers while meeting society's demand for cleaner, safer, more efficient and sustainable means of transportation and human mobility.

About HondaJetHonda Aircraft Company, Inc., a wholly owned subsidiary of Honda Motor Company, Ltd., began sales of the advanced and innovative HondaJet in October 2006 in the U.S. and has amassed orders for well over 100 aircraft. Scheduled for first delivery in the third quarter of 2012, the $4.5 million HondaJet is Honda's first-ever commercial aircraft and lives up to the company's reputation for dynamic performance together with superior efficiency. The HondaJet proof-of-concept aircraft has accumulated more than 500 flight test hours and attained both a top speed of 420 knots (483 mph) and a maximum altitude of 43,000 ft. in flight testing.

The HondaJet incorporates many innovative technological advances in aviation design, including a unique over-the-wing engine-mount configuration that dramatically improves aircraft performance and fuel efficiency by significantly reducing aerodynamic drag in flight. This innovative approach to airframe design also lowers ground-detected noise when overhead and allows for a more spacious cabin and greater cargo capacity. The HondaJet is powered by two highly fuel-efficient GE Honda HF120 turbofan jet engines.

The production HondaJet flight deck features a Honda-customized Garmin® G3000 next-generation all-glass avionics system incorporating a class-leading layout with three 14-inch landscape-format displays and dual touch-screen controllers for overall avionics control and flight plan entries. The HondaJet Avionics Suite is the most advanced glass flight deck available in any light business jet and provides state-of-the-art integrated avionics functionality featuring split screen MFD capability, satellite weather, graphical synoptics, digital audio, and optional Synthetic Vision.

Learn more about HondaJet at www.hondajet.com.

Source;
http://www.hondanews.com/channels/corporate-headlines/releases/hondajet-program-update-released-at-2010-nbaa